
Control Duty Classifications:
Class A: ON-OFF Type (On/Off)
Function: The actuator is required to drive the valve through its entire stroke from fully open to fully closed (and vice versa).
Typical Use: Applications where valves are either fully open or fully closed.
Class B: Fine-Tuning/Positioning Adjustment Type
Function: The actuator occasionally moves the valve to any position (fully open, intermediate, or fully closed).
Typical Use: Applications requiring occasional adjustment but not continuous movement.
Class C: Modulating Type
Function: The actuator frequently moves the valve between fully open and fully closed positions.
Typical Use: Applications that require continuous and frequent modulation of valve position.
Class D: Continuous Modulating Type
Function: The actuator continuously moves the valve to any position between fully open and fully closed.
Typical Use: Applications with continuous or very frequent adjustments.
Actuator Life Cycle Requirements:
The actuator’s design must comply with the specified operational life standards. For modulating and continuous modulating actuators, their durability is based on continuous starts within 30% of their stroke.
Life Testing for Part-turn Actuators:
Rated Torque Range (Nm) | Class A/B (ON-OFF) | Class C (Modulating) | Class D (Continuous Modulating) |
---|---|---|---|
<= 125 | 10,000 cycles | 1,800,000 cycles | 10,000,000 cycles |
126-1000 | 10,000 cycles | 1,200,000 cycles | 10,000,000 cycles |
1001-4000 | 5,000 cycles | 500,000 cycles | 5,000,000 cycles |
4001-32000 | 5,000 cycles | 250,000 cycles | To be agreed |
> 32000 | 1,000 cycles | To be agreed | To be agreed |
Operating Cycles: A cycle includes two directions of 90° stroke (open 90° + close 90°), based on at least 30% rated torque average load, with at least 5% of rated torque at each end of the stroke.
Start-up Cycles: One start-up involves moving the actuator at least 1% of its stroke with at least 30% rated torque.
Life Testing for Multi-Turn Actuators:
Rated Torque Range (Nm) | Max Thrust (kN) | Class A/B (ON-OFF) | Class C (Modulating) | Class D (Continuous Modulating) |
---|---|---|---|---|
<= 100 | <= 40 | 10,000 cycles | 1,800,000 cycles | 10,000,000 cycles |
101-700 | <= 150 | 10,000 cycles | 1,200,000 cycles | 10,000,000 cycles |
701-2500 | <= 325 | 5,000 cycles | 500,000 cycles | 5,000,000 cycles |
2501-10000 | <= 1100 | 5,000 cycles | 250,000 cycles | To be agreed |
> 10000 | > 1100 | 1,000 cycles | To be agreed | To be agreed |
Life Testing for Linear Actuators:
Rated Thrust Range (kN) | Class A/B (ON-OFF) | Class C (Modulating) | Class D (Continuous Modulating) |
---|---|---|---|
<= 20 | 10,000 cycles | 1,800,000 cycles | 10,000,000 cycles |
21-70 | 10,000 cycles | 1,200,000 cycles | 10,000,000 cycles |
71-150 | 5,000 cycles | 500,000 cycles | 5,000,000 cycles |
151-325 | 2,500 cycles | 250,000 cycles | To be agreed |
> 325 | 1,000 cycles | To be agreed | To be agreed |
Adjustment Frequency Requirements (Per Hour):
Part-Turn Actuators:
Rated Torque Range (Nm) | Class A (ON-OFF) | Class B (ON-OFF) | Class C (Modulating) | Class D (Continuous Modulating) |
---|---|---|---|---|
<= 125 | 15 cycles/hr | 120 starts/hr | 1,200 starts/hr | 3,600 starts/hr |
126-1000 | 10 cycles/hr | 60 starts/hr | 600 starts/hr | 1,800 starts/hr |
1001-4000 | 5 cycles/hr | 30 starts/hr | 300 starts/hr | 600 starts/hr |
4001-32000 | 5 cycles/hr | 15 starts/hr | 60 starts/hr | N.A. |
> 32000 | 5 cycles/hr | 5 starts/hr | 30 starts/hr | N.A. |
Multi-Turn Actuators:
Rated Torque Range (Nm) | Class A (ON-OFF) | Class B (ON-OFF) | Class C (Modulating) | Class D (Continuous Modulating) |
---|---|---|---|---|
<= 100 | 15 minutes/hr | 30 starts/hr | 1,200 starts/hr | 3,600 starts/hr |
101-700 | 15 minutes/hr | 20 starts/hr | 600 starts/hr | 1,800 starts/hr |
701-2500 | 15 minutes/hr | 15 starts/hr | 300 starts/hr | 600 starts/hr |
2501-10000 | 15 minutes/hr | 10 starts/hr | 60 starts/hr | N.A. |
> 10000 | 15 minutes/hr | 5 starts/hr | 30 starts/hr | N.A. |
Linear Actuators:
Rated Thrust Range (kN) | Class A (ON-OFF) | Class B (ON-OFF) | Class C (Modulating) | Class D (Continuous Modulating) |
---|---|---|---|---|
<= 20 | 15 cycles/hr | 30 starts/hr | 1,200 starts/hr | 3,600 starts/hr |
21-70 | 10 cycles/hr | 15 starts/hr | 600 starts/hr | 1,800 starts/hr |
> 70 | 5 cycles/hr | 5 starts/hr | 30 starts/hr | TBA |
Relevant Standards:
EN15714-1
EN 12570,Industriearmaturen - Verfahren zur Bestimmung der Arbeitskörpergröße
DE 60529,外壳防护等级(IP代码)(IEC 60529:1989)
DE ISO 5210:1996,工业阀门--多回转阀门执行机构附件(1SO 5210:1991)
DE ISO 5211,工业阀门-部分回转阀门执行机构附件(ISO 5211-2001)